Waste tires are considered a particularly challenging material in the waste disposal and recycling industry: They are tough, heavy, bulky, and potentially flammable during storage. At the same time, they contain valuable components such as steel, textile fibers, and rubber, which, if properly processed, can be reused as secondary raw materials. With the IMPAKTOR 1000, ARJES Impaktor GmbH offers a powerful machine solution for processing precisely this problematic material economically and sustainably.
At the company’s own test site, the IMPAKTOR 1000 impressively demonstrates how modern twin-shaft technology can be used even with extremely resilient materials. Our latest YouTube video documents the entire waste tire shredding process: from loading the tires to mechanical pre-shredding and the separation of steel and rubber. After just a few seconds, the efficiency of the IMPAKTOR 1000 becomes apparent – and the resulting fractions. A key component of the machine are the specially developed tangential shafts, which are designed to withstand the high resistance of the rubber and break it into recyclable pieces using a rotating shearing motion. The simultaneous integration of an overbelt magnet system allows for the immediate separation of steel components such as wire mesh or rim scraps. This results in single-material outputs that can be processed directly without additional separation processes. With an average throughput of 13 to 25 tons per hour (depending on tire type and transport), the IMPAKTOR 1000 is not only suitable for testing purposes, but above all designed for real-life everyday use by waste disposal companies, recyclers, and recycling facilities. The machine is capable of continuous operation and can handle even high volume flows safely and reliably. This makes them the ideal choice for companies that focus on industrial scrap tire recycling and value efficiency, safety, and cost-effectiveness.
Another advantage of the IMPAKTOR 1000 is its maintenance-friendly design. The hydraulically opening hood ensures quick access to the drive unit, shafts, and screen basket. This makes it easy to replace wear parts and perform service work quickly without risking long downtimes. The robust construction and intelligent cooling system also ensure reliable performance, even under heavy loads.
A significant factor in scrap tire recycling is the quality of the final fraction. The IMPAKTOR 1000 ensures that the resulting rubber granulate is homogeneously shredded and free of metal components. This makes the material usable for further processing in rubber granulate plants, for pyrolysis, or even for thermal recycling. Such processed fractions are also used in the production of safety mats, rubber sheets, or as aggregate in asphalt construction. ARJES Impaktor GmbH also offers various screen baskets and shaft configurations to precisely adapt the IMPAKTOR 1000 to the respective material requirements. The machine can therefore be easily adjusted to different tire types – from used car tires to truck or tractor tires. This guarantees maximum flexibility while maintaining high shredding quality. The machine also scores highly in terms of energy efficiency: Despite its enormous power, the IMPAKTOR 1000 operates with optimized energy consumption, which not only lowers operating costs but also reduces environmental impact. This is a strong argument for modern recycling plants, especially in times of rising energy costs and growing environmental awareness.In addition to its technical performance, the machine impresses with its modular design and integration into existing process lines. Whether as a stand-alone machine in the pre-shredding step or as the centerpiece of a complex sorting system: The IMPAKTOR 1000 can be integrated in a variety of ways and precisely tailored to customer-specific requirements.
The video provides a direct insight into real-life operation with scrap tires and shows how effectively the IMPAKTOR 1000 handles this type of material. The footage not only shows the shredding in action but also provides valuable information for planners, operators, and decision-makers in the field of recycling technology.Get exclusive insights into our machines, application videos, trade fair news and innovations in recycling technology.
